Jeff's Rear Fender Build
Flush mount taillight into a steel
stretched rear fender.
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| Forming mounting pocket for handmade cluster. Remember this for later. | ||
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| Desired taillight layout. | Formed lens. | |
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| Hole cut for lens. | Lens fit. | Opening with lens. |
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| Support ring welded. | Lens installed. | |
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| Body work. | ||
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| Primed. | ||
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| Paint process. | ||
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| Here is the fiberglass sheet we made at the start of the project. We then soldered our series of LEDs together to make our light layout. Then the cluster is installed on the backside of the fender. | ||
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| Unlit. | Lit. | Lit outside. |
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| Lit at 50 feet. Wired and shipped. | ||
Bad Dad Custom Motorcycle Finishes